PBT Works – SuperSWASH

  • CHINA

    Damien Teo, General Manager, Semiconductor & Electronics, DKSH Technology China

    DKSH (Shanghai) Ltd. Unit 502, No.13 Xin’an Building, 99 Tianzhou Road 200233 Shanghai China

    +86 21 6482 3806

    +86 21 3367 8466

    Email

  • INDONESIA

    Maggie Yang, Managing Director, Technology

    PT. DKSH Indonesia AIA Central 39th floor. Jalan Jenderal Sudirman Kavling 48A 12930 Jakarta Selatan Indonesia

    +62 21 2988 8557

    +62 22 2988 7870

    Email

  • MALAYSIA

    Tay Tun Yong, Technical Sales & Services Manager

    DKSH Technology Sdn. Bhd. No. 108-B-01-08, Setia Spice Canopy, Jalan Tun Dr. Awang, 11900 Bayan Lepas, Penang Malaysia

    +60 4 645 2672

    Email

  • SINGAPORE

    Kelvin Low, Senior Manager

    DKSH Singapore Pte Ltd 625 Lorong 4 Toa Payoh, #03-00 319519 Singapore Singapore

    +65 6274 1222

    +65 6273 1503

    Email

  • THAILAND

    Lau Chek Chung, General Manager, Semiconductor & Electronics, Malaysia, Thailand and Vietnam

    DKSH (Thailand) Limited 2106 Fantree 4 Building, Sukhumvit Road, Phrakhanong-Tai, Phrakhanong 10260 Bangkok Thailand

    +66 2 639 7000

    Email

  • VIETNAM

    Nguyen Phan Loan Anh, Assistant Sales Manager

    DKSH Technology Co.,Ltd 5th Floor, Viettel Complex, 285 Cach Mang Thang Tam Ward 12, District 10 70000 Ho Chi Minh City Vietnam

    +84 8 38125806

    Email

  • VIETNAM

    Ly Thi Bich Duyen (Bella), Senior Supervisor

    DKSH Technology Co.,Ltd 5th Floor, Viettel Complex, 285 Cach Mang Thang Tam Ward 12, District 10 70000 Ho Chi Minh City Vietnam

    +84 8 38125806

    Email

  • PBT Works – SuperSWASH Brochure


Ideal machine for customers looking for the best cleaning results without the need for automation or very high throughput. Best solution for medium to low quantity of complex products that need to be cleaned perfectly. Application: High Density SMD Assemblies Capacity: Low to Medium Volume Contamination Solubility: Easy to Hard Handling Handling with the parts to clean is simple and safe. SuperSWASH III Reloading Stand

PCBAs are reloaded on the dedicated reloading stand. Operators reloads frames directly into machine chamber. This minimizes downtime to zero and provides comfortable time for reload.

Key Features

  • Ultimate cleaning performance
  • Easy operation
  • Zero drain concept
  • Linear direct spray for equal washing
  • Hot air knife direct dry
  • Illuminated glass door chamber for visual process control
  • Quick changover to Twingo – double capacity configuration
  • Wide range of standard and customized PCBA fixtures

Technical Specification

SuperSWASH ISuperSWASH II
Weight (without liquid)520 kg590 kg
Power input (according to the configuration)15-20 kVA16-23 kVA
Washing Pressure on the nozzles max/min3/2,5 bar3/2,5 bar
Open Rinse (mech. filtration)- pressure on the nozzles3/2,5 bar3/2,5 bar
Closed Rinse (mech. + DI water filters) – pressure on the nozzles3/2,5 bar3/2,5 bar
Machine noise levelLa (eqv) < 70 dBLa (eqv) < 70 dB
Washing decanter volume max/min61/40 liter57/38 liter
Working area (left – right limit)0-850 mm0-850 mm
Machine dimension W X LX H1700×1300×2000 mm1700×1500×2000 mm
For further details, please refer to enclosed brochure.

Key Features

Cleaning Technology

Cleaning quality requires perfect filtration and minimal cross contamination.  Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.

Wash

Machine washes parts by rotating spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.

First Rinse

Machine performs first rinse down to required conductivity level using 16L carbon and mixbed filters.

Second Rinse

Machine performs second rinse with high purity deionized water down to the required conductivity. It reclaims water continuously through 25L carbon and mixbed filters.

Dry

Machine dries parts by convection hot air oven system.

Capacity

SuperSWASH can be asily adjusted for cleaning any size and shape of parts due to quick exchangeable system of clamping and nozzles.

Single Set

For small volume cleaning of any-size PCBAs or mechanical parts in baskets.

Twingo Set

For precise cleaning of large PCBAs. Excells in removing very hard residues from low standoff components.

Process Control

Cleaning process is sensitive to many variables.

Linear Spray

Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio.

Linear Air Knife

Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying. In many applications can be used as efiicient chemical isolation between wash and rinse.

Adaptive Rinse Control

The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.

High Performance Cleaning

Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.

Liquid Pressure Monitoring

The pressure on the spray nozzles is continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.

Wash Concentration Control

Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.

Zestron EYE

Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.

Kyzen ANALYST

Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.

Integrated Adaptive Dosing

Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYST™ measuring system and PBT dosing-mixing unit.

Programming and Data Capture

Perfect cleaning result requires detailed programing, quick visual and parametric evaluation of the entire process.

Intuitive Programming

HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.

Illuminated Chamber

Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.

Process Parameters Traceability

Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.

Clamping

Usable Space

Maximal usable space for cleaned parts including specifically selected clamping.

PCBA Basket Twingo

Various sizes of precise welded baskets. Basic positioning solution for any part to clean.

PCBA Slide-In Slots

Special plastice slide-in slots for quick reloding. Perfect for high volume cleaning of the same sized PCBAs.

PCBA Horizontal Bars with Springs

Special springs for clamping PCBAs with perfectly balanced grip force.

Twingo Clamping

Requires usage of the basic frame—most efficient positioning for PCBA cleaning.

Key Industries

  • Semiconductor, Solar & Electronics

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