Hielscher Ultrasonics – Industrial Ultrasonic Devices
Industrial Ultrasonic Devices
Hielscher industrial ultrasonic devices are powerful, efficient and reliable. They are built to operate continuously at high load in industrial environments. With up to 16kW per device, Hielscher is the leading ultrasonics supplier for industrial liquid processes.
Ultrasonic liquid processing at industrial level requires industrial ultrasonic equipment, because the power requirement rises with the volume or flow to be processed. Laboratory devices – although capable of handling up to one ton per day – are not sufficient for production processes. Hielscher is the leading ultrasonics supplier for industrial liquid processing applications, such as, the dispersing & milling of pigments in paints or inks, formulation of high performance coatings with nanomaterials, manufacturing of biodiesel or the pasteurization of food or beverage.
Built For Industrial Application
Equipment requirements change, when you take processes from the research lab to the production level. Processing volumes rise; processing costs matter; processing quality becomes a key target. Other factors, such as equipment reliability or energy efficiency may become important, too. Hielscher offers a range of ultrasonic processors specifically designed for industrial liquid processing applications.
Outstanding Power And Efficiency
Ultrasonic output power is a key factor for process scale-up. In order to process larger volumes in a given amount of time, you need to deploy more power. Hielscher is the world’s premier supplier of high-power ultrasonic devices. The power per device ranges from 500 watts to 16 kilowatts. For typical liquid processing applications, four or more units are combined in clusters for enhanced redundancy and capacity adaptability. For example, a cluster of 6xUIP10000 (60kW) may be used for the processing of up to 50 cubic meters of biodiesel per hour.
High power industrial equipment uses more electricity. Considering rising energy prices, this affects the costs of processing. For this reason, it is important, that the equipment does not lose much energy in the conversion of electricity into mechanical output. Hielscher ultrasonic processors have an outstanding efficiency of >85%. This reduces your electricity costs and gives you more processing performance.
Industrial Grade For Performance And Reliability
To meet industrial processing requirements takes more than just power. Hielscher industrial ultrasonic devices are built for continuous operation in demanding environments. Every single component of Hielscher industrial ultrasonic processors (UIP series) is designed and tested for long-term performance. In worldwide installations, Hielscher ultrasonic systems face outdoor installation, dusty air, sprayed liquids or rough handling.
Available Models
Technical Specifications
| Power [kW] | 0.5 |
|---|---|
| Freq. [kHz] | 20 |
| Flow-Rate [m³/hr] | 0.0 – 0.25 |
Industrial Processing in Small Scale
The ultrasonic processor UIP500hdT (20kHz, 500W) is an industrial grade device for pilot testing and small scale processing of liquids. Amongst the most common applications of the UIP500hdT are homogenization, dispersing, emulsification, cell disintegration and sonochemical reactions. A full color touch display, browser remote control, automatic data protocoling on an integrated SD/USB ComboCard as well as temperature and pressure sensors gives you full process control and a high operation comfort.
Technical Specifications
| Power [kW] | 1.0 |
|---|---|
| Freq. [kHz] | 20 |
| Flow-Rate [m³/hr] | 0.0 – 0.75 |
Powerful and Versatile Homogenizer
The UIP1000hdT (1000W, 20kHz) is a powerful and adaptable ultrasonic device for lab testing and industrial processing of liquids. It is used for applications, such as emulsification, dispersing & particle fine milling, lysis & extraction, dissolving or sonochemical reactions. Color touch display, browser remote control, automatic data recording, integrated SD Card and plugable temperature and pressure sensors allow for precise process control and operation comfort.
Technical Specifications
| Power [kW] | 1.5 |
|---|---|
| Freq. [kHz] | 20 |
| Flow-Rate [m³/hr] | 0.0 – 1.0 |
High Ultrasonic Processing Power
The ultrasonic processor UIP1500hdT (20kHz, 1500W) combines high processing power with flexibility. Is is suitable for process development, optimization and for production processes. This includes emulsifying, dispersing and sono-chemistry, lysis and extraction or homogenizing. The UIP1500hdT bridges the gap between laboratory testing and the industrial processing of liquids. Its wide range adaptability and easy operation meet the requirements of research and development. The UIP1500hdT is built for heavy-duty operation in 24hrs/7days production processes under demanding conditions.
Technical Specifications
| Power [kW] | 2.0 |
|---|---|
| Freq. [kHz] | 20 |
| Flow-Rate [m³/hr] | 0.5 – 1.0 |
Powerful Industrial Ultrasonicator for Full Process Control
The new digital ultrasonicator UIP2000hdT (20kHz, 2000W) is a powerful ultrasound processor for liquid treatments on bench-top and industrial scale. Common applications include homogenization, emulsification, dispersing & particle fine milling, lysis & extraction, dissolving or sonochemical reactions such as sono-synthesis and sono-catalysis. Color touch display, browser remote control, automatic data recording, integrated SD/USB ComboCard and plugable temperature and pressure sensors allow for precise process control and operation comfort.
Technical Specifications
| Power [kW] | 4.0 |
|---|---|
| Freq. [kHz] | 20 |
| Flow-Rate [m³/hr] | 0.5 – 2.0 |
High Performance Ultrasonics
The UIP4000hdT delivers up to 4kW ultrasound power and is a reliable production machine even under demanding conditions. It is designed for industrial processes with a higher energy demand and large volumes. The UIP4000hdT is a robust and powerful ultrasonic processor. Typical applications of the UIP4000hdT include homogenization, emulsification, dispersing & particle fine milling, extraction, malaxation of olive oil, dissolving or sonochemical reactions such as sono-synthesis and sono-catalysis.
Technical Specifications
| Power [kW] | 10.0 |
|---|---|
| Freq. [kHz] | 18 |
| Flow-Rate [m³/hr] | 1.0 – 10 |
High Power Ultrasonics Clusters
With its 10,000 watts, the UIP10000 is the second largest ultrasonic processor. It is designed to work in clusters of four or more units, for large volume processing, such as homogenizing, dispersing and deagglomeration. Ultrasonic applications can be scaled up on a straight-line basis. The processing capacity increases with the ultrasonic power applied. Large scale processing applications often require more power than 40kW. In this case, we recommend to use a cluster of UIP10000 or UIP16000.
Technical Specifications
| Power [kW] | 16.0 |
|---|---|
| Freq. [kHz] | 18 |
| Flow-Rate [m³/hr] | > 10.0 |
High Power Ultrasonics Clusters
With its 10,000 watts, the UIP10000 is the second largest ultrasonic processor. It is designed to work in clusters of four or more units, for large volume processing, such as homogenizing, dispersing and deagglomeration. Ultrasonic applications can be scaled up on a straight-line basis. The processing capacity increases with the ultrasonic power applied. Large scale processing applications often require more power than 40kW. In this case, we recommend to use a cluster of UIP10000 or UIP16000.
Key Features
- 500-16000 watts power ultrasound
- Built for heavy-duty operation
- Runs 24/7
- Industrial standard
- Color touch display
- Browser remote control
- Data recording
- Integrated SD/USB ComboCard
- Temperature sensor
- Pressure sensor (optionally available)
- LAN connection
- Ethernet connection
- No software installation
- Automatic frequency tuning
Key Industries
- Aerospace
- Agriculture
- Automotive
- Biopharmaceutical and Biotechnology
- Chemical
- Construction
- Cosmetics & Personal Care
- Defense
- Die & Mould
- Education & Academics
- Electronics
- Energy
- Environmental
- Food & Beverage
- Luxury
- Machinery & Manufacturing
- Medical
- Mining & Minerals
- Oil & Gas
- Paper & Wood
- Pharmaceutical
- Polymers, Plastics and Rubbers
- Powders & Pigments / Coating
- Semiconductor, Solar & Electronics
- Service
Brand
Hielscher Ultrasonics is a family owned business, located in Teltow near Berlin (Germany). The main emphasis of its activities is the conception, development and production of ultrasonic devices for the use in laboratory and for manifold industrial applications. Technological innovations together with the realization of new ultrasound based processes substantiated the company growth and its market acceptance. Today, ultrasonic devices made by Hielscher Ultrasonics are being used in laboratories and production plants on all continents across the world. Hielscher Ultrasonics integrates the ultrasonic devices into complex ultrasonic systems, such as wire cleaning systems, too. The systems are produced to meet the customers requirements in terms of power, extended range of accessories and steady state proof equipment. Hielscher Ultrasonics is committed to providing innovative ultrasonic processing solutions that enable our customers and partners – the leaders in their field – to deliver superior or radically new products and services.